Efficient and fully automatic: filling and bagging systems
Consistent high accuracy in filling bulk materials is crucial for smooth production processes. Therefore, precise bagging systems are essential. As a comprehensive solution provider, Möllers Packaging Technology offers automatic bagging machines for a variety of industries. These fully automated bag filling machines are utilized in sectors such as the chemical, building materials, and food industries, ensuring efficient processes in cement packaging and big bag filling applications.
We understand that handling bulk materials such as powders, granules, plastic granules, and other free-flowing substances require specific bagging systems. Different bulk densities and flow properties add complexity to the filling process, making precise systems for dosing, weighing, filling, and sealing essential.
High performance of bag filling systems
As a packing machine manufacturer, we offer our clients automatic machines that stand out for their performance and efficiency. The HSB-2600 form-fill-seal machine achieves peak rates of up to 2,600 bags per hour, delivering maximum productivity with consistent precision. The big bag bagging system is designed for large containers, ensures efficient processes and contributes to an optimized process speed.
Precise weighing for optimal filling processes - from 5 kg to 25 kg up to 50 kg bags
For dependable gross and net weighing, we provide tailored filling technologies with above-average efficiency. Based on the product, the appropriate dosing and conveyor technology is selected, which determines the level of automation. Our precision solutions for dosing and weighing enable the highest accuracy, supported by two types of scales: The net scale weighs the product before filling, while the gross scale doses the product directly into the bag. Our certified weighing technology covers a broad range from 12.5 to 2,000 kg.
Efficient workflow of bagging machines
Dosing of bulk material
From a storage hopper or silo, the bulk material – such as powder, granules, or other free-flowing substances – is fed into the machine. Depending on material characteristics, various bag loader machines ensure a consistent flow of material.
Weighing of bulk material
Following dosing, the material is weighed. Both gross and net weighing ensure precise filling quantities.
Filling process at the filling station
After weighing, the bag is automatically transported to the filling station, opened, and attached to the bag filling machine. During the filling process, the machine holds the bag steady and ensures an even fill. Once the bag is full, it is sealed. Depending on the material and requirements, sealing can be done through stitching, welding, or adhesive methods.
Transport for storage or direct shipment
In the final step, the filled and sealed bag is conveyed to the next stage. From there, it can be stacked for storage or prepared for direct shipment. To maximize process efficiency, the palletizing process is fully automated.
Additional equipment for bagging systems
To optimize the bagging process, we offer a wide range of auxiliary equipment. These complementary systems ensure even greater precision, safety, and automation at every step of the packaging machine process.
Scale
High-precision scales enable exact gross or net weighing of materials, ensuring a consistent filling amount.
Dosing
Customized dosing systems provide an even material feed, adapted to specific bulk material properties.
Pallet feed system
A fully automated pallet feed ensures efficient palletizing, maintaining a steady supply to the filling line.
Metal detector
The metal detector checks bulk materials for metallic contaminants, ensuring the quality of the final product.
Bag breakage control
The bag breakage control detects defective or damaged bags early in the process, minimizing downtime and material loss.
Ink-jet coder
The ink-jet coder provides quick and precise labeling of bags with variable data such as batch numbers or expiration dates.
Bag reject station
Defective or improperly filled bags are automatically sorted out to ensure quality control.
Bag flattening station
The bag flattening station ensures that bags are evenly filled and smoothed, allowing for optimal stacking.
Gluing unit
The gluing unit seals bags reliably and securely.
Flap turner
The flap turner precisely folds over the bag flap after filling, ensuring a flawless seal.
Cardboard/film layer applicator
This device places cardboard or film layers onto pallets, facilitating the safe transport of bags.
Labeler
For clear identification and traceability, labels are applied to bags or pallets.
Custom-built bagging systems for optimal space utilization
We design custom automatic bagging machines tailored to the specific requirements and spatial conditions of our clients. These bespoke bag filling machines integrate seamlessly into existing production environments. Every component is aligned with the customer’s production process — from dosing to bag on valve filling machines. This approach results in a solution that guarantees reliable, precise, and economical operations.
Your benefits
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High economic efficiency
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Continuous quality control
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Centralized control of the filling machines
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User-friendly operation
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Legal-for-trade weighing technology
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For weighing ranges from 12.5 to 2,000 kg
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Suitable for most varied products
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Tailored configurations
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Filling machines of modular design
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Worldwide leading filling technology